{"id":5099,"date":"2025-12-04T11:02:55","date_gmt":"2025-12-04T09:02:55","guid":{"rendered":"https:\/\/test.novanow.hu\/?p=5099"},"modified":"2025-12-05T13:39:43","modified_gmt":"2025-12-05T11:39:43","slug":"from-tool-design-to-series-production","status":"publish","type":"post","link":"https:\/\/test.novanow.hu\/en\/from-tool-design-to-series-production\/","title":{"rendered":"From tool design to fully robotized series production"},"content":{"rendered":"<div data-elementor-type=\"wp-post\" data-elementor-id=\"5099\" class=\"elementor elementor-5099\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-6e33130 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"6e33130\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-aa5537f\" data-id=\"aa5537f\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-9d1bbea elementor-widget elementor-widget-heading\" data-id=\"9d1bbea\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Ford Explorer electric model: how we delivered the window-regulator component project<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-f36ca58 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"f36ca58\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-346c79f\" data-id=\"346c79f\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-403b631 elementor-widget elementor-widget-text-editor\" data-id=\"403b631\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p style=\"margin: 0in; font-family: Calibri; font-size: 11.0pt;\">The production of the FORD CX470 component family stands as the largest and most complex automotive project in Mitter\u2019s history. Over the course of more than eighteen months of preparation and manufacturing, we faced significant engineering challenges while introducing numerous new technologies, machines and competencies into the company. The project became a true milestone: it included the construction of the largest tool we have ever built, required major investments to support series production, and marked the launch of our first large-scale robotized manufacturing process.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-e2e2f55 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"e2e2f55\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-23fe958\" data-id=\"23fe958\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-dbee9fd elementor-widget elementor-widget-heading\" data-id=\"dbee9fd\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Starting point: high expectations, high stakes<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-f7368bc elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"f7368bc\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-bc64231\" data-id=\"bc64231\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-b3f6e59 elementor-widget elementor-widget-text-editor\" data-id=\"b3f6e59\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p data-start=\"109\" data-end=\"459\">We knew from the very beginning that this would not be a conventional project. The customer requirements were extremely strict, with tolerance limits that were often challenging to achieve. Even in the prototype phase, extensive coordination was needed, as we worked closely with the customer to fine-tune critical dimensions and measurement methods.<\/p><p data-start=\"461\" data-end=\"838\">The complexity and scale of the project are further illustrated by the fact that two of the three tools required the involvement of external designers, and several process steps were supported by subcontractors during the series-tool manufacturing phase. This approach enabled us to keep the project on schedule without compromising the service provided to our other customers.<\/p><p data-start=\"840\" data-end=\"960\">Delivering this project required an exceptionally intensive and highly flexible level of teamwork across all functions.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-5625e6b\" data-id=\"5625e6b\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-c5964fb elementor-widget elementor-widget-image\" data-id=\"c5964fb\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"300\" height=\"300\" src=\"https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/hilex-300x300.png\" class=\"attachment-medium size-medium wp-image-5018\" alt=\"engineering drawing\" srcset=\"https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/hilex-300x300.png 300w, https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/hilex-150x150.png 150w, https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/hilex.png 600w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-c6f4974 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"c6f4974\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-684a043\" data-id=\"684a043\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-55ac35b elementor-widget elementor-widget-heading\" data-id=\"55ac35b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">According to our engineers, these tools were true \u201ctextbook cases\u201d of engineering complexity.<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-03c4a3a elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"03c4a3a\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-7ffd271\" data-id=\"7ffd271\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-34d878c elementor-widget elementor-widget-image\" data-id=\"34d878c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"300\" height=\"300\" src=\"https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/hiszerszam2-300x300.png\" class=\"attachment-medium size-medium wp-image-5034\" alt=\"\" srcset=\"https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/hiszerszam2-300x300.png 300w, https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/hiszerszam2-150x150.png 150w, https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/hiszerszam2.png 680w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-fb54e1e\" data-id=\"fb54e1e\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-bd2875f elementor-widget elementor-widget-text-editor\" data-id=\"bd2875f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Three tools were manufactured for series production, each corresponding to a different component:<\/p><ul><li>two 2-cavity tools for the larger parts,<\/li><li>and one 4-cavity tool for the smaller but highly complex part \u2013 which ultimately became the largest tool ever produced in Mitter\u2019s history, weighing 4,800 kg.<\/li><\/ul><p>All three tools operate with a valve-gated hot runner system, as the material is long glass fiber reinforced PP. Injection molding simulations conducted at the beginning of the project confirmed that optimal filling and acceptable weld line quality could only be achieved using cascade gating.<\/p><p style=\"margin: 0in; font-family: Calibri; font-size: 11.0pt;\">\u00a0<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-bab18a9 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"bab18a9\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-ae86e8c\" data-id=\"ae86e8c\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-fdce6e0 elementor-widget elementor-widget-text-editor\" data-id=\"fdce6e0\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>According to our engineers, these tools were true engineering \u201ctextbook cases,\u201d featuring:<\/p><ul data-start=\"172\" data-end=\"309\"><li data-start=\"172\" data-end=\"194\">mechanical slides,<\/li><li data-start=\"195\" data-end=\"232\">hydraulically actuated core pins,<\/li><li data-start=\"233\" data-end=\"259\">insert-holding blocks,<\/li><li data-start=\"260\" data-end=\"309\">and a highly complex, segmented cooling system.<\/li><\/ul><p>The cooling system of the 4-cavity tool is so intricate that the cooling lines must be disconnected and dismantled before every tool change \u2014 a separate operation in itself. Due to its size, the tool fits only narrowly between the columns of our new Demag 650 injection molding machine.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-f9662e5 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"f9662e5\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-15e3214\" data-id=\"15e3214\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-9ddfa6e elementor-widget elementor-widget-heading\" data-id=\"9ddfa6e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Investments: new machinery, new crane, new competencies<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-4ca6a87 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"4ca6a87\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-8d23165\" data-id=\"8d23165\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-efca707 elementor-widget elementor-widget-text-editor\" data-id=\"efca707\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The implementation of the project required significant investments.<\/p><ul><li>We acquired a Demag 650 electric injection molding machine equipped with a specialized screw capable of processing long glass fiber reinforced material with minimal fiber damage.<\/li><li>To handle the large tools, we built a new crane track and installed a new overhead crane.<\/li><li>We also installed a Sepro robot and multiple temperature control units to ensure precise thermal regulation.<\/li><\/ul><p>This project marked our first major robotized production process, bringing new competencies and a renewed technological mindset into our daily operations.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-3eb2000\" data-id=\"3eb2000\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-dfcfdef elementor-widget elementor-widget-image\" data-id=\"dfcfdef\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"300\" height=\"300\" src=\"https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/demag650-300x300.png\" class=\"attachment-medium size-medium wp-image-5021\" alt=\"demag650\" srcset=\"https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/demag650-300x300.png 300w, https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/demag650-150x150.png 150w, https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/demag650.png 600w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-cb66077 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"cb66077\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-d203abf\" data-id=\"d203abf\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-c6c7ea1 elementor-widget elementor-widget-heading\" data-id=\"c6c7ea1\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Series production: from first deliveries to stable operation<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-3ca2ee0 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"3ca2ee0\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-916d074\" data-id=\"916d074\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-88800de elementor-widget elementor-widget-text-editor\" data-id=\"88800de\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p data-start=\"64\" data-end=\"120\">The first actual series delivery took place in <strong>May 2024<\/strong>.<\/p><p data-start=\"512\" data-end=\"579\">As expected, the start of production did not come without challenges:<\/p><ul data-start=\"581\" data-end=\"965\"><li data-start=\"581\" data-end=\"664\"><p data-start=\"583\" data-end=\"664\">fine-tuning the robots required time, resulting in a higher initial scrap rate,<\/p><\/li><li data-start=\"665\" data-end=\"759\"><p data-start=\"667\" data-end=\"759\">the three products together required managing<strong> 902 measurement points<\/strong> \u2014 a substantial task,<\/p><\/li><li data-start=\"760\" data-end=\"965\"><p data-start=\"762\" data-end=\"965\">the design of the measurement jigs and the refinement of the measurement programs were carried out in close cooperation with the customer, supported by weekly online meetings and monthly on-site reviews.<\/p><\/li><\/ul><p data-start=\"967\" data-end=\"1437\">In terms of <strong>cycle time<\/strong>, we achieved an average <strong>improvement of 10%<\/strong> across all three products compared with the initial values. It is important to highlight that this improvement did not come from exceeding technological limits but from the fact that the robot\u2019s initial safety settings resulted in a higher starting cycle time than planned. Once we fine-tuned the robot operation based on real production experience, we reached the cycle times committed in our quotation.<\/p><p data-start=\"1439\" data-end=\"1557\">After overcoming the early challenges, series production gradually stabilized and today runs smoothly and predictably.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-1753b2a elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"1753b2a\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-25baec8\" data-id=\"25baec8\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-7640ffe elementor-widget elementor-widget-video\" data-id=\"7640ffe\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;video_type&quot;:&quot;hosted&quot;,&quot;autoplay&quot;:&quot;yes&quot;,&quot;play_on_mobile&quot;:&quot;yes&quot;,&quot;controls&quot;:&quot;yes&quot;}\" data-widget_type=\"video.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"e-hosted-video elementor-wrapper elementor-open-inline\">\n\t\t\t\t\t<video class=\"elementor-video\" src=\"https:\/\/mitter.hu\/wp-content\/uploads\/2025\/12\/HILEX-project-ENG-subt.mp4\" autoplay=\"\" controls=\"\" playsinline=\"\" controlslist=\"nodownload\"><\/video>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-9abaf10 elementor-widget elementor-widget-spacer\" data-id=\"9abaf10\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-734cf2e elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"734cf2e\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-b1c0db7\" data-id=\"b1c0db7\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-c8f39cf elementor-widget elementor-widget-heading\" data-id=\"c8f39cf\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Lessons learned<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-dcd385f elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"dcd385f\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-2488959\" data-id=\"2488959\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-7915e96 elementor-widget elementor-widget-text-editor\" data-id=\"7915e96\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p data-start=\"84\" data-end=\"143\">The CX470 project brought significant internal development:<\/p><ul data-start=\"145\" data-end=\"462\"><li data-start=\"145\" data-end=\"257\"><p data-start=\"147\" data-end=\"257\">the acquisition of a brand-new electric injection molding machine and an expanded production infrastructure,<\/p><\/li><li data-start=\"258\" data-end=\"324\"><p data-start=\"260\" data-end=\"324\">the introduction of a complex robotized manufacturing process,<\/p><\/li><li data-start=\"325\" data-end=\"389\"><p data-start=\"327\" data-end=\"389\">strengthened engineering and quality assurance competencies,<\/p><\/li><li data-start=\"390\" data-end=\"462\"><p data-start=\"392\" data-end=\"462\">and valuable experience gained from working with external specialists.<\/p><\/li><\/ul><p data-start=\"464\" data-end=\"562\">For our team members, the project represented not only a technical challenge but also a human one.<\/p><p data-start=\"564\" data-end=\"737\">According to one team member, \u201cIt was both a major challenge and an inspiring task.\u201d Another noted: \u201cWe have never had this many customer meetings during a single project.\u201d<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-c8bd588\" data-id=\"c8bd588\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-28d5bf5 elementor-widget elementor-widget-image\" data-id=\"28d5bf5\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"300\" height=\"300\" src=\"https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/cx740eng4-300x300.png\" class=\"attachment-medium size-medium wp-image-5126\" alt=\"\" srcset=\"https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/cx740eng4-300x300.png 300w, https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/cx740eng4-150x150.png 150w, https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/cx740eng4.png 600w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-8e73729 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"8e73729\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-21e35c0\" data-id=\"21e35c0\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-ca92985 elementor-widget elementor-widget-spacer\" data-id=\"ca92985\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-c1c41d1 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"c1c41d1\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-7cdd8b7\" data-id=\"7cdd8b7\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-fe131ca elementor-widget elementor-widget-heading\" data-id=\"fe131ca\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">\nFrom milestone to springboard<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-704c4cb elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"704c4cb\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-c1d10fa\" data-id=\"c1d10fa\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-92fc3c5 elementor-widget elementor-widget-text-editor\" data-id=\"92fc3c5\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p data-start=\"62\" data-end=\"433\">As a result of all these efforts, the project successfully transitioned into full series production, and continues to run reliably and at consistently high quality. Beyond achieving strong customer satisfaction, the project also contributed significantly to Mitter\u2019s internal development, building knowledge and competencies that will support future large-scale projects.<\/p><p data-start=\"435\" data-end=\"747\">For Mitter, the CX470 project was a true milestone: it demonstrated our capability to deliver even the most complex automotive manufacturing challenges. The expertise and experience gained throughout the project now provide a solid foundation for approaching future complex projects with even greater confidence.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-228c6b7 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"228c6b7\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-1d3f2cb\" data-id=\"1d3f2cb\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-c0ebc4f elementor-widget elementor-widget-spacer\" data-id=\"c0ebc4f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-96424fd elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"96424fd\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-6c278c1\" data-id=\"6c278c1\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-d52eb31 elementor-widget elementor-widget-image\" data-id=\"d52eb31\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<a href=\"https:\/\/mitter.hu\/wp-content\/uploads\/2025\/12\/CX740-PROEJCT-eng1-scaled.png\" data-elementor-open-lightbox=\"yes\" data-elementor-lightbox-title=\"CX740 PROEJCT eng1\" data-e-action-hash=\"#elementor-action%3Aaction%3Dlightbox%26settings%3DeyJpZCI6NTExNiwidXJsIjoiaHR0cHM6XC9cL3Rlc3Qubm92YW5vdy5odVwvd3AtY29udGVudFwvdXBsb2Fkc1wvMjAyNVwvMTJcL0NYNzQwLVBST0VKQ1QtZW5nMS1zY2FsZWQucG5nIn0%3D\">\n\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"724\" height=\"1024\" src=\"https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/CX740-PROEJCT-eng1-724x1024.png\" class=\"attachment-large size-large wp-image-5116\" alt=\"\" srcset=\"https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/CX740-PROEJCT-eng1-724x1024.png 724w, https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/CX740-PROEJCT-eng1-212x300.png 212w, https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/CX740-PROEJCT-eng1-768x1086.png 768w, https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/CX740-PROEJCT-eng1-1086x1536.png 1086w, https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/CX740-PROEJCT-eng1-1448x2048.png 1448w, https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/CX740-PROEJCT-eng1-scaled.png 1810w\" sizes=\"(max-width: 724px) 100vw, 724px\" \/>\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t<div class=\"elementor-column elementor-col-50 elementor-top-column elementor-element elementor-element-ad273b0\" data-id=\"ad273b0\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-5e9d24c elementor-widget elementor-widget-image\" data-id=\"5e9d24c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<a href=\"https:\/\/mitter.hu\/wp-content\/uploads\/2025\/12\/2-scaled.png\" data-elementor-open-lightbox=\"yes\" data-elementor-lightbox-title=\"2\" data-e-action-hash=\"#elementor-action%3Aaction%3Dlightbox%26settings%3DeyJpZCI6NTEwMiwidXJsIjoiaHR0cHM6XC9cL3Rlc3Qubm92YW5vdy5odVwvd3AtY29udGVudFwvdXBsb2Fkc1wvMjAyNVwvMTJcLzItc2NhbGVkLnBuZyJ9\">\n\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"724\" height=\"1024\" src=\"https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/2-724x1024.png\" class=\"attachment-large size-large wp-image-5102\" alt=\"\" srcset=\"https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/2-724x1024.png 724w, https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/2-212x300.png 212w, https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/2-768x1086.png 768w, https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/2-1086x1536.png 1086w, https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/2-1448x2048.png 1448w, https:\/\/test.novanow.hu\/wp-content\/uploads\/2025\/12\/2-scaled.png 1810w\" sizes=\"(max-width: 724px) 100vw, 724px\" \/>\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Ford Explorer electric model: how we delivered the window-regulator component project The production of the FORD CX470 component family stands as the largest and most complex automotive project in Mitter\u2019s history. Over the course of more than eighteen months of preparation and manufacturing, we faced significant engineering challenges while introducing numerous new technologies, machines and [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":5030,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"iawp_total_views":31,"footnotes":""},"categories":[1],"tags":[],"class_list":["post-5099","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-egyeb"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>From tool design to fully robotized series production - Mitter<\/title>\n<meta name=\"description\" content=\"The FORD CX470 project: large-scale, complex automotive injection molding with new tooling, robotized series production, and reliable supplier support from Mitter.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/test.novanow.hu\/en\/from-tool-design-to-series-production\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"From tool design to fully robotized series production - 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